For instructions on Fuel Moto pushrods click here Wait for lifter to bleed down and repeat for each pushrod. Adjust pushrod per manufacturer’s specs and tighten jam nut (generally 2.5-4 turns depending on thread pitch). Rotate motor so pushrod is on the base circle and adjust pushrod to zero lash.
#HARLEY EVO CAMSHAFT REMOVAL INSTALL#
Install push rods adjust to the shortest length rocker arm end first. Align timing marks and torque retaining bolts in the correct sequence as listed in manual. To do so leave the oil pump retaining bolts about a quarter turn loose, put the transmission into 5th gear and rotate the engine to align/center the pump. Note: if you have not removed or serviced the oil pump from the cam plate you can simply re-install the camplate, however if you have removed or replaced the oil pump it will need to be aligned. Replace inner cam bearings and install the cam plate into the engine. Make sure to align the timing marks on the cams Use side cutters to remove clamps on crankcase end of oil supply, return and crankcase breather hoses. Remove oil hose cover and oil hoses at the crankcase. With the cam support plate now removed from the engine you can now remove the inner cam chain tensioner assembly and swap the old cams with your replacements. Remove the locknut, lockwasher and flat washer to separate the the shift rod from the 5-speed transmis-sion shifter arm. Remove the cam chain tension shoe, crankshaft sprocket bolt and rear cam sprocket retaining bolt, You can now unbolt the cam support and remove from motor. We use clips to hold the lifters in place which will prevent them from dropping in the motor once the cam plate is removed If using “Quick Install” style pushrods, carefully remove stock pushrods with bolt cutters Remove cam cover, put the bike on stand, remove the spark plugs, put the bike in 5th gear and rotate the rear wheel until the timing marks on the sprockets line up You will start by removing the exhaust system and RH floorboard. Please refer to your service manual for specific instructions for each model Here is some basic information and pictures from a cam swap on a 2010 Harley Davidson Ultra Limited. Performing a cam swap on a 2007-later Twin Cam motor is very straight forward.
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